Now thinks me, if I hang the edges over the edge of the screen a bit, I can get to the point where it is 1080 high and looks better on the TV.
So I did a bit of calculating and decided how much needed to hang over the edge to fill the height of the screen properly and came up with:-
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omxplayer --win "-336 0 2256 1080" movie.mkv I'm running with gpu_mem=256, the movie plays just fine if I just let it do its own thing, none of the logs on the logging machine showed anything untoward, (other than "Transfer to device 6 endpoint 0x1 frame 498 failed - FIQ reported NYET. Data may have been lost."), of which I get very many.
Does anyone have any ideas as to what is happening? I suspect I'm running out of memory but can't confirm it.