I’ve always fantasised about having a kiln in the garage (Eben wants a pick and place machine; we need another garage). Kilns, though, are expensive. And where do you start if you want to refurbish a broken or old one safely?
James Gao has an answer, and it’s got a Raspberry Pi in it. (Well, not in it, but attached very firmly to it.
James’s girlfriend is an enthusiastic potter, and James is an equally enthusiastic hacker. They came together and made
beautiful music a kiln. The project is based around an old electric kiln, which James built holes into to convert it into a propane-fired updraft kiln. A Raspberry Pi is hooked up to a thermocouple and a stepper motor that controls the propane regulator. James 3d-printed gears and a clamp to operate the regulator/motor setup.
The kiln operates via a PID, which controls the temperature taking closed-loop feedback from the thermocouple to the regulator. Adjustments can be made remotely; the kiln controller system has WiFi. James has a really interesting series of photographs, with explanatory text and some examples of test firings, over at imgur; he also answers questions about the project at Reddit.
There are so many reasons I love this project. It’s a wonderful demonstration of what can be done with no specialised experience (James had never worked with kilns before starting this project, and neither he nor his girlfriend had any knowledge about firing pottery). The ingenuity on show is just brilliant (3d-printed gears!), the pottery that comes out of the end is immensely satisfying – and face it; there’s something very thrilling about flames. On top of all this, the whole project came in at less than $200.
All James’s control software, along with a BOM, is open-source, and available on GitHub.